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Secondly, a sharp increase in cutting forces and stress from chip clogging during the micro milling process would cause the tool bit to break. In most micro milling operations using miniature micro tool bit with two cutting edges, each cutting edge removes the chips from the machining area only within half a rotation. However, if chip clogging occurs, the cutting forces and stresses will increase beyond the bending strength limit of the tool bit within a few tool rotations, and the tool bit will break.

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